Quality problems such as gauge variation, uneven rolls, too many gels, color variation and weak film have only 3 causes: raw material, processing conditions and equipment malfunctions.

If you purchase prime resins, your raw material supplier usually has a toll free number to call. They are only obliged to help you solve problems with their brand of resins. Another excellent source of information is your equipment manufacturer. Once again, they are only likely to help you if you purchased new equipment. Take advantage of our Troubleshooting Services  if you are not satisfied with the response from your raw material or equipment supplier.

There most common test methods used for the flexible packaging industry are published by ASTM, ISO and TAPPI. The test instruments that you use must be certified as accurate by an independent third party. The test methods that you use must comply with the test method standards you report to your customers. Our Laboratory Calibration and Repair services will ensure that your instruments are accurate and operating correctly. Our technicians also review the test procedures to ensure that your personnel are complying with the standard test methods.

The most cost effective way to maximize profits is to train production staff properly. Take advantage of our Custom Training programs to reduce scrap rates and increase productivity without buying new equipment.

New equipment suppliers usually answer this question by suggesting you buy new machines. Take advantage of our Factory Audit / Benchmarking  services. Our experts do not represent equipment manufacturers, so you get an unbiased answer.

Hire a good lawyer. Then hire a technical expert to tell the lawyer what he needs to know about your business. Take advantage of our Legal Expert services to obtain the technical expertise you need at a minimum cost.

Answer these 3 questions first: can you sell enough of a new product to make a profit; is your equipment capable of making the new product; and are you able to measure the performance specifications for the new product? Our experts can help you with the Product Design  process. Our technicians can measure product performance characteristics using our Laboratory Testing services. We can then help you to produce better alternatives for your customers.

Raw materials are the most expensive cost component in flexible packaging. Raw material suppliers will only tell you about their products. Our experts have access to the latest information on raw materials and processing conditions. Take advantage of our Materials Management  services to minimize costs.

 Local industry associations can help you find equipment suppliers. It is best to receive proposals from at least 3 companies. Each supplier will ask you questions that will help you fine tune your performance specifications. Unfortunately, the information you will receive will not help you learn the weaknesses with each brand of equipment. References are very useful to rank the quality of after sales service you can expect to receive. Take advantage of our New Business Investment and Contract Negotiations Packages to ensure expansions are on time and within your budget. Refer to our Project Management  services for more details